Have you ever wondered how trains, planes, bicycles, cars, or any product made of steel are designed? Heard of carbon steel forging? We are sure most of you are likely to be unaware of this term. While it’s common in the manufacturing industry, it is unknown to the common man.
Just like any other industry, the manufacturing industry is also seeing some changes in terms of technology, machinery and material. And, the material that’s the talk of the manufacturing industry is carbon steel, which is used in the automobile industry, construction industry, and other industries. The process used to mould it into any shape is known as forging.
Carbon steel forging offers exceptional strength, durability, and versatility, making it an ideal choice for several industries. Let’s explore and understand why carbon steel has become a go-to option and a cost-effective alternative to other materials.
Advantages
Here’s what makes forged carbon steel so popular:
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Durable
Using forged carbon steel offers strength and durability compared to other materials like steel and aluminium, they can withstand harsh environmental conditions like planes and ships exposed to heavy winds and sun rays.
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Resistant to Corrosion
Forged carbon steel is resistant to corrosion and can be used in an environment with moisture or humid areas.
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Affordable
Carbon steel is a cost-effective alternative to other materials.
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Versatile
Forged carbon steel can be used to make different types of products, from knives and swords to automobile parts.
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Strong
Forged carbon steel is a very strong material, which makes it ideal for use in high-stress applications like construction or heavy equipment.
Applications
Forged carbon steel is used in many applications due to the many advantages mentioned above. Some of the top industries that use its benefits are:
- The use of forged carbon steel in the automotive industry is extensive. They are used to manufacture suspensions, gears, nut bolts, and the list goes on. Their durability and strength make them resistant to wear and tear.
- The aerospace industry uses it to manufacture many components like engines, suspension, gear items, airframe parts and more.
- The agricultural industry uses it to manufacture ploughs, cultivators, and tillers.
- The oil & gas industry and construction industry use it to manufacture fittings, valves, columns and other parts.
Different Grades of Forged Carbon Steel
The different grades of forged carbon steel include:
- Low carbon steel- The content of carbon is less, though they are very durable. The carbon steel content in them is 0.05 to 0.26%
- Medium carbon steel- This contains a good amount of carbon steel that makes it hard and strong. It’s mainly used for gear, shafts and axles.
- High carbon steel- This type is commonly used in construction and heavy-duty applications to offer good strength, toughness and resistance. The carbon content is between 0.5 and 2.5%.
This is all you need to know about carbon steel forging and what makes it a cost-effective alternative to other materials. While the list of options for a forging company in India is huge, you need to make your choices clear by filtering out the best ones for your products. Overall, the future of carbon steel forging is exciting.
